Thursday, January 13, 2011

EMS PROCEDURE MANUAL


 INDEX

Sr .no
Ref
Procedure
Issue
1
EP1
Identification of environmental aspects & impacts
01
2
EP2
Evaluation of significant environmental aspects & impacts
01
3
EP3
Regulatory and legal requirements
01
4
EP4
Setting and reviewing objectives and targets
01
5
EP5
Communication
01
6
EP6
Waste management
01
7
EP7
Effluent monitoring
01
8
EP8
Storage, handling and disposal of cloths waste & prevention of pollutions.
01


 PROCEDURE FOR IDENTIFICATION OF ENVIRONMENTAL ASPECTS

PURPOSE

 THIS PROCEDURE DEALS WITH IDENTIFICATION, EVALUATION, and review
 of environmental aspects and their impacts.

scope

This procedure covers all ACTIVITIES, services and products of the MPPL.

PROCEDURE

The management REPRESENTATIVE (mr) forms a cross functional team and in coordination with external consultant will conduct an environmental review once in 12 months ( yearly ) and provide the results for assessment to the MANAGING DIRECTOR.

The results of finding are documented in the initial environmental review report. If the environmental review team determines that additional information’s needed to evaluate product or activity. Mr will assign the responsibility for collecting the information’s to appropriate team member. List of environmental aspects is determined. 

The results of the most recent environmental review are reviewed as part of the management review PROCESS, based on the REVIEW; it determines the need to update the environmental impact evaluation.

Assessment and evaluation of aspects shall be done by deept. Heads for determining the significance of impact as per environmental aspect creation evaluation table. The Director undertakes the detailed evaluation of identified environmental aspects. The significant aspects are prioritized after discussion to take up for setting of objectives.

an aspect shall be considered highly significant if it rates above 250 points as per the table , if it rates between 100 and 200 points it shall be considered as medium significant and less than 100 points shall be considered low significant.

Environmental aspects that are covered under legislative requirements shall be considered highly significant if any such fails to meet the requirements irrespective of the low rating in the table.

The list of aspects and criteria for significance evaluation is kept up to date. New environmental issues ( aspects ) as decided in management review meeting may be considered in ems.

Responsibility and authority

Section in charge is responsible for identifying environmental aspects in his area.

Mr is responsible for conducting the environmental review.

DIRECTOR is responsible for the significance of impacts.

EP2: Evaluation of significant Environmental Aspects & Impacts

0.0   Scope

This procedure describes the responsibilities and methods for determining aspects,
impacts and their significance of MPPL operations.

1.0   Purpose

This procedure exists to ensure that MPPL significant environmental aspects and impacts are identified in order that the EMS may address them.

2.0   Responsibilities

-      the Director must ensuring that this document is updated as often as is
-      necessary to ensure that it is relevant to MPPL working practices.
-     The Director is responsible for ensuring that all managers & supervisors are aware of those aspects & impacts, which are generated by their work.

3.0   Procedure:

3.1        Aspects Evaluation

The environmental aspects of MPPL operations include:

-          energy consumption
-          resource consumption

The Director determines the aspect and impacts using an input – output process model , recording the resources used and products developed .

Having determined these, the Director then determines the impacts of these aspects and impacts under normal conditions.

3.2   Significance criteria test

Having determined an impact, the Director then uses the criteria test to determine whether or not an aspect of MPPL operations is environmentally significant. The questions are listed in order of priority.

  1. Is the issue controlled by environmental legislation?
  2. Is an effluent’s / emission’s / waste’s quantity or concentration at units controlled by an environmental regulatory permit ?
  3. Has anyone complained about the effluent/emissions/waste?
  4. Can the emissions be the cause of an upset on pollution control equipment ?
  5. Does the process consume more than 5% of the company’s energy requirements ?
  6. In an emergency, is there potential for an unintentional spillage of liquid or atmospheric emission migrating outside the boundaries of the site and causing environmental damage ?
 The significant aspects are rated on from 4.3.1 F1(appendix-1), in order of significance. The greater the number of yes answers, the more significant the aspect.

The list of significant , ranked impacts is then used as a trigger for setting the objectives and targets.

Cross reference: Aspect and impact analysis

EP 2: Regulatory and legal requirements

 1.0   Scope:

This procedure applies to all regulated process conducted by MPPL

2.0   Purpose:

This procedure outlines the responsibilities for supervising the implementation of legislation relating to the environment .

3.0 Responsibility:

The MR is responsible for maintaining the register of legislation and other requirements, and for implements any changes triggered by new regulations.

4.0   Procedure:

MPPL operates under a number of different consents imposed by the environment authorities. The Director holds copies of the COMPANY (ies ) are
1.        The Environment (Protection) Act, 1986

These are supported by other acts, statutory regulations. This must be adhered to the requirements.

The MR keeps up to date with legislation by subscribing to environments management. A copy of this publication is held in the office. The company also keeps up to date with legislation and other requirements through communications from the Manufacture’s Associations guidelines on the environments.

All relevant legislation is maintained in a register of legislation and other requirements which is held in Appendix 2, on Form EPF -R1 (appendix 2) Legal register of key processes , legislations, Releases and environmental impacts.

Cross reference:
Legal Register (Form EPF -R1)

EP : 3 Setting and Reviewing Objectives and Target

 1.0   Scope:
This procedure is applicable for setting and reviewing the objectives & targets for MPPL

2.0 Purpose:
The aim of this procedure is to define new objectives and targets, and to review and update objectives and targets . Targets should be quantifiable where possible and relate to the objectives contains in the environmental policy.

3.0 Responsibility:

The MR has overall responsibility for the implementations of this procedure.
  
4.0 Procedure:

4.1 On an annual basis the operations Director is responsible for co-coordinating the objectives and targets within the context of:

ü       Findings resulting from the audit programme
ü       Evaluation of the impacts register
ü       Emerging legislation
ü       Evaluation emerging environmental issues , such as phase out of specific hazardous materials
ü       New (environmental) technology
ü       Reviewing process against current objectives and targets
1.1   The MR is responsible for ensuring that objectives and quantified targets are set for reducing waste, and energy use in all production departments.
1.2    The MR is responsible for ensuring that any relevant technical objectives and target are set e.g. development of new procedures, improved management of environmental impacts.
1.3     The maintenance Supervisor is responsible for ensuring that relevant objectives and targets are set for maintenance activities.
1.4   The Director is responsible for setting relevant objectives and targets, e.g. looking for environmentally friendly alternatives for hazardous materials, and establishing a phase – out schedule.

4.2 In addition to the annual objectives and target setting, objectives and targets may also be set by managers when necessary , e.g. in case of new legislation or incidents . These must be communicated to the Director.

4.3 The Director is responsible for consolidating environmental objectives and target provided by the managers and for ensuring that targets are consistent with the environmental policy and objectives

  1. Include environmental high risk issues
  2. Are quantified where possible
  3. Include a cost benefit analysis where possible
  4. Are demanding but achievable.

4.4 The Director is responsible for presenting the consolidated objectives and targets for Management review and for communicating approved targets to relevant personnel.

4.5 Director is responsible for rotating an up to date list of objectives and targets together with any superseded list and corrective actions.

Cross reference:
Environmental Objectives Chart (EPF- F1)

EP : 4 Communication

1.0   Scope :

This procedure applies to internal as well as external communication between employees of MPPL suppliers, customers, and various applicable regulatory authorities.

2.0   Purpose:

Purpose of this procedure is to establish effective communication between internal & external customer so that effective Environmental Management System can be established in MPPL.

3.0   Responsibility: &
4.0   Procedure:
Refer appendix of this procedure –EMS Communication Matrix.

EP 5: Waste management

5.0   Scope :
This procedure applies to all waste management conducted by MPPL.

6.0   Purpose:

The purpose of this procedure is to make sure that:

All waste management activities are conducted in accordance with the requirements of relevant legislation , regulations and other statutory codes .
Consistently high standards of waste management are observed at all times and in all places 
The management realizes every opportunity for waste minimization.

7.0   Responsibilities

7.1               PRODUCTION MANAGER:

ü       Contract waste carriers.
ü       Retain copy waste carrier licenses (if applicable).
ü       Monitor the performance of waste Disposal.

7.2               SUPERVISOR:

ü       Keep an inventory of all waste products
ü       Advise the MR on suitable waste contractors.
ü       Sign and retain waste transfer documentation.
ü       Describe each waste.
ü       Develop and implement a waste minimization strategy.

8.0               Procedure
Any waste that is produced at MPPL is appropriately stored treated and disposed off some waste , such as scrap & other cloths waste( such as copper’ iron gun cloths powder etc.) several key steps must be incorporated from waste production through to final disposal viz.

Identification and description of waste,
Appropriate storage of waste materials,
Transfer of waste materials to known persons only,
 Completing and retaining waste transfer documentation,
Checking the performance of waste contractors.

 Identification and description of waste:
All controlled wastes should be identified and recorded in a waste inventory. the inventory should as a minimum contain details of :

A description of each waste, which should include :
The disposal method employed , i.e. waste carrier and skip type
where possible the inventory should the approximate quantities of each waste produced , per week cans per month etc.

An example of a waste inventory and a blank pro-forma are included in the appendices of this procedure .

Appropriate waste storage:
All waste produced must be stored appropriate storage shall
consider security from vandals ,children , trespassers and wildlife ,
clearly label waste storage compound
clearly label special wastage. , e.g. asbestos or minerals greases ,
 investigate if the waste requires segregation due to the potential effects of any mixing of wastes.
Include an inspection program of storage areas commensurate with the risk ..

Transfer of waste material:

All waste contractors employed to remove waste materials must be in the list of approved supplier.


COMPLETING AND RETAINING WASTE TRANSFER DOCUMENTATION

Each waste transfer to a waste carrier shall be recorded with the appropriate waste transfer note
 Where waste transfers a repetitive and consists of general waste only an annual transfer note shall be acceptable.
Waste transfer notes shall be retained for month of 2years.

EP 6 Effluent Monitoring

1.       Scope


This procedure defines the responsibilities and actions to ensure that the company complies with all the requirements of all trade effluent discharge consent.

2. Responsibilities

The Director is responsible for ensuring compliance with trade effluent discharge consents, and communicating with Waste control ( AMC ) & control of pollution) authority.

Production Manager is responsible for informing the Director of any planned change in process , which may result in change to the nature , and composition of a trade effluent.

3. Procedure

3.1 The company must comply with the relevant consent limits at all times .
3.2  Trade effluent must only be discharged from the specified points as detailed on individual consents.
3.3 monitoring points at all times without prior notification for the purpose of inspecting ,testing or sampling effluent.
3.4  Trade effluent must not contain any oily substances .

A process change that may affect any effluent consent held necessitates a review of this procedure . The Production manager must be notified of any such change.

Cross reference:
Effluent quality monitoring register.( EPF -R4)



EP 7 : Storage , handling and disposal of cloth waste and prevention of pollution
  
1.0   Scope
This procedure describes the responsibilities for, and the action to be taken , for the disposal , storage and handling of cloths waste and prevention of pollution.

2.0   Purpose
This procedure exists to ensure the safe and effective handling and storage of cloths waste, in order to prevent pollution

3.0   Responsibilities
All personnel involved in the disposal , handling and storage of cloths waste, have a responsibility for following this procedure .
Relevant seniors are responsible for ensuring all personnel under their jurisdiction are fully aware of this procedure .
The Production Manager is responsible for regular checks and monitoring.

4.0   Procedure

4.1. cloths waste
cloths waste must be stored in the designated areas prior to use these are :-
processing in the designated area
raw material in desired area

4.2.waste - cloths waste

4.2.1 all waste cloths waste should be stored in designated storage area having three ( 3’ ) feet boundary.
4.2..2 Related person should wear long shoes & equipped with long fork for handling the scrape.

5.0   GENERAL:

5.1 When transporting or cloths scrape be taken to precaution.
5.2  It is offence to cause waste pollution, either deliberately or accidentally.
5.3 waste shall not be carried out in the store premises.

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