Tuesday, January 18, 2011

Maintenance of Water Ring Pump.


1.0  Purpose  :To provide a documented procedure for Planned Preventive Maintenance of
                           Water Ring Pump.
2.0  Objective   :Preventive Maintenance of Water Ring Pump.       
3.0     Scope   : This SOP is applicable for Planned Preventive Maintenance.
4.0   Responsibility  :
·        Primary: Technician Engineering
·        Secondary: Manager Engineering
5.0  Procedure  :
·         Safety Precaution
Ø    Wear the necessary safety appliances during working.
Ø    Wear clean & tidy uniform.
Ø    Wear protective Goggles, hand gloves etc. as per work requirement.
Ø    Wear safety shoes and helmets.
·         Operating Procedure.
Ø      Before Starting the Water Ring Pump start the cooling water circulation.
Ø      Switch on the starter. To start the vacuum pump.
Ø      Check that the vacuum pump is working properly and generating sufficient vacuum.
Ø      Run the pump as per required time and to stop the vacuum pump Switch Off the starter.
Ø      Stop cooling water circulation.
Ø      Confirm that the power supply is off from Main Switch.
·        Maintenance Procedure and Schedule:
Sr. No.
CHECK POINTS
PROCEDURE
FREQUENCY
1.
Electrical Parts
Checking and cleaning of Starter and electrical contacts and Repairing / Replacing them if necessary.
6Months
2.
Motor
Greasing and oiling of Motor bearings and other mechanical parts.
6 Months
3.
Nut Bolts and other Fasteners.
Checking and tightening the Nut Bolts and other Fasteners for proper functioning and repairing/replacing if required.
3Months
4.
Checking Fan and fan blades for damage.
Checking Fan and fan blades for damage and corrosion.
3Months
5.
Strainer cleaning
Strainer cleaning by dismantling, and removing the scales formed and refitting after cleaning
3Months
6.
Water sump Tank Cleaning
Water sump Tank Cleaning / delaminate by Chemical treatment.
3Months.
7.
Maintenance Of Feed Water Pump
Cleaning and Over hauling of Feed Water Pump.
12Months
8.
Vacuum Gauge
Checking the efficiency and calibrating the Instrument through standard Agency.
12Months 

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